Greetings from Japan…

Tomorrow the Jointmaker Pro will debut in Japan. I hope I make it.

I checked into my hotel last night completely exhausted. Room is small but very clean and features a cowboy-hard bed which I like. The furniture is small–really small. How small? Thanks for asking–I watched part of the Olympics and can confirm the cantilever of my legs off the end of my bed is about the same length as the three meter spring board. The desk chair seat is shorter than a paint can and the first time I sat down I almost dislocated all three kneecaps. If you are in the right mood and without jet lag I suppose this could be fun.

The problem is the bathroom.

There are more buttons on the side of the toilet than on my kitchen blender. Therefore, I have intelligently decided to forgo using this device–too many mental images for someone who forgot to bring their anti-anxiety pills.

So today I am going to drive around and look for a construction site and find the Japanese equivalent of an American blue room.  Nobody needs a fancy toilet–what were these people thinking?  I don’t care how much gas costs or the value of my time and fully understand the door may not close. My mind is made up.  This should prove once and for all to all eight people who read my blog that deep down I am a full pedigreed American woodworker.

Spread the word please.

I would write more but I’ve got to go.

-John

Musings from the International Woodworking Fair….

The August weather in Atlanta last week was unseasonably cool–pleasant actually. Then IWF began.

“Check out that thing–it is the biggest waste of cash in the builiding.”

“What is it?” his friend asks.

“It’s an upside down handsaw that costs $1300 bucks–you can accurately cut wood for $20 or less.”

I had heard enough.

“Have you seen this thing work?” I asked.

“I watched videos on the internet and nobody can believe the price. The guy that invented this must be crazy.”

“Well, I’m that guy and I am crazy–but not when I work. Would you like to see it live?”

His friend steps forward and spills the two most expensive words in the English language, “I do.”

Over the next 10 minutes I demonstrated compound miters, dovetails, and showed a couple of new discoveries that I want to video in September. Then I grabbed a 1/2″ diameter dowel and asked the judgmental skeptic if he would like to try the Jointmaker Pro. He came around to the other side of the saw and I described what he needed to do to cut the dowel without clamps and to keep it from spinning in his hand during the cut.

His first cut was awkward and I stopped his cut before he could trash the blade. But the second cut was perfect, and so was the third. Right before his fourth cut his friend asked to try. His first attempt was without flaw and neither could believe the smoothness of the cuts. Both were smiling.

We talked about applications, creativity, and my thoughts about the conception and the prototype design cycle. The crowd around the saw was now five.

One of the newcomers asked, “Have you sold any of these saws to schools for the blind?”

“Not yet.”

He handed me his attendee card to swipe for follow-up information and that prompted the remaining four to fish attendee cards out of their badge holders.

After I processed all five, the skeptic asked me how long our $995.00 special would last.

“September 15th.”

As he was walking away I barely heard him say to his buddy; “My wife is going to kill me.”

-John

Jointmaker Pro Updates…

I am pleased to share that we are now accepting web and phone orders for the Jointmaker Pro! Here is a pic of the new stand for those that want a stand-alone machine. It is laser cut and will fit the production model perfectly–the legs are height adjustable so the sliding tables can be precisely set to hip height.

Two noteworthy tidbits; we plan on shipping in late fall and our special introductory rates will only last a couple of more weeks. (Late fall means before the holidays using the Economaki calendar.)



The next stop for the Jointmaker Pro is the International Woodworking Fair August 20-23 in Atlanta. I will be demonstrating in the booth of the firm we contracted to make the Jointmaker Pro components–booth number 8874. Please stop by and introduce yourself–this should be a fun show.

The following week the Jointmaker Pro debuts in Toyko. I will be demonstrating in the booth of the company that makes the Jointmaker Pro blades–I am looking forward to the trip and some good sushi. I am a bit troubled about leaving because I have a 14 year old dog that…well, you dog people know where this is headed. I love my dogs and I sure hope my trip is trouble free in this department.

If you followed all the buzz regarding the Jointmaker Pro on the internet a few months back you undoubtedly came across the bile of many who had a great laugh at our expense regarding this new tool. Here is a refreshing update;

I have been contacted on two separate occasions by web forum participants who were actively leading the chorus of boo’s regarding the Jointmaker Pro…and get this–they both apologized!

This occurred after seeing the Jointmaker Pro in action during one of my demonstrations. Both agreed that their behavior was sophomoric and/or irresponsible. Now get this–both of these folks placed orders for the Jointmaker Pro! I know this is a little thing but sometimes the smallest gestures have the largest significance. One thought my blog rants about the “Woodworking Taliban” was funny but also dead-on and he wanted out. I thought to myself, this is just like raising kids, you have no clue they are listening until years later. Anyway, their sincerity was moving.

I spent a great deal of time in July trying to reduce the cost of the Jointmaker Pro and was successful by almost $50. Guess what happened? During that same time the price of the metal increased $45. Go figure.  For those of you who may be in the world of manufacturing, I have NEVER seen such a market. Between daily price fluctuations and all out shortages, it is very troublesome.

I won’t be posting again until the first week of September and my first post will be a Sneak Preview of Commemorative Tool #15. It is a never-before-seen device that …

–John

Two cool new HP6v2 profiles…

We have added two new profiles to the HP-6v2 family–the .1″ D multi-bead and the 1″ R crown. Both are incredibly useful.

Our .5″ R crown kit is the number one HP-6 sole/iron kit. The 1″ R will be equally popular because now you can crown edges on much bigger cases and cabinets. And as you can see from the images below, it is a splendid detail when used creatively. A crowned edge is not only beautiful and sensual, it is also not easy to do with a router–nor would it be perfect. Crowned edges are not only food for eyes and hands, they are also problematic in a good way–you will likely never go back to boring, square edged projects that any seventh grader can replicate.

The last of the multi-bead kits (there are now four) is the most interesting to me because it creates texture that is both small, interesting, sensual and rich.  Both sole kits will be available on our website by the end of the week–here is an early look at some images from the shop.

Let me know what you think!

–John

Note to Auto-Order customers: look for a parcel on your step in the next 10 days.



In the sample above the .1D multi-bead was run down the center of the stock and the 1″R crown was used on the corners. Did we mention NO SANDING?



The .1D multi-bead is small enough to bend cold. Pictured above are a couple of ideas for texture elements. This is a rich detail that cannot be reproduced with a router or shaper because the width can be as wide as you want. The results are perfect and a stunning way to create depth.



The richness of wood combined with texture is unbeatable. It is a shame that many woodworkers do not understand the importance of shadow. Here are a couple more ideas for you to ponder.



Because you can leapfrog previous beads, no power tool can match these results. With the HP-6v2, the depth of the beads is self-governed by the sole, not you. Consistent results are easy.



Mixing texture and color can be powerful–it is also easy for it to be overbearing. The ideas, however, are endless.



Same concept, different results.



Adjacent faces cut off at 45 degrees. The results are beautiful if thoughtfully applied.

I believe the HP-6v2 is the most versatile plane you can own. Your work will never be the same once you incorporate texture into your efforts. And when done tastefully, you will have made a difference.

I just figured out what I haven’t been doing…

…and that is posting blog entries.  But I have a good excuse (I learned that line as a teacher. OK, I used it as a student one or two…dozen times too).

I have been working on Commemorative Tool #15 for the past couple of months and have been completely absorbed with my muse. Obviously I am done or I would not be typing away at the moment.

A couple of associates have peeked and each asked what prompted the conception of this new tool. A better query might have centered around why I am always late with the Commemorative Tools (this one is for 2007).

Blame it on Alfred Dunhill.

Although I have never smoked, Alfred Dunhill’s maxim is the the only guiding light I use when designing our Commemorative Tools–and most of our other tools as well. You may find value in it as well;

“It must be useful. It must work dependably. It must be beautiful. It must last. It must be the best of its kind.”

This quote is a brutal taskmaster–and the best of its kind.

-John

Mark these dates; Nov. 14-16



Silent woodworking is alive and growing.

The folks at Popular Woodworking magazine have conceived and orchestrated a woodworking event like no other. Woodworking in America promises to be an extraordinary gathering of hand tool enthusiasts and tool makers in Berea, Kentucky.

Today I spoke with Megan Fitzpatrick at Popular Woodworking and she offered the following;

“Our goal is to provide an unparalleled gathering of some of the biggest names in handtool woodworking, from tool makers to master woodworkers, and in a variety of traditions (western and Japanese). “Marquee” names include…well, just about all the speakers. The most well-known are Roy Underhill, Frank Klausz, Mike Dunbar, and Mike Wenzloff.

In addition to the 40 sessions, the “marketplace” is more than just a venue for makers to sell their wares — it’s more of a “show and tell” atmosphere, where attendees can stop by the various booths and ask questions, use the cool tools, and get personal instruction from the actual makers.

We’re very excited, gratified (and very pleasantly surprised) about the immediate and widespread interest, and hope we’ll be able to offer many more of these types of gatherings in the future.”

Michael and I are excited to exhibit our tools and I am honored to join the other speakers to help make this a very memorable weekend for all. There are 37 unique workshops (and 3 repeats) and as of today, approximately 400 woodworkers have signed on! The list of exhibitors is impressive–and there is not a router in the bunch!

As part of the awareness for this event, The Woodworkers Resource is hosting a series of interviews with the guest speakers. As of this writing there are two posted, one with Michael Dunbar and the other with that guy from Bridge City Tool Works talking about their tools and the Jointmaker Pro… click the link to listen.

All the hotlinks above are a wealth of information and registration is still open. I think this will be the most talked about woodworking gathering of the year and if at all possible please consider joining us–this is going to be fun!

–John

More fun with the Jointmaker Pro

Yesterday I spent the afternoon playing with our Jointmaker Pro prototype. Here’s a short video of a couple of ideas I pursued–as you can see, the accuracy of this tool is incredible. We are all marveling that I can work in our office doing these things without disturbing anybody. It was one of the best days I have had in a long time!


Here’s a direct link to the YouTube video; http://www.youtube.com/watch?v=UTVKQgOqZSo&fmt=18

Also, the Bridge City forum is now open. This is a moderated forum where you can ask woodworking questions or share information regarding our products. The location for entering the forum is at the bottom of our home page. Click on “Community Forum”.

A Blast from the Past…

Years ago there used to be an amazing lumber store in Los Angeles called Penberthy Lumber. Steve Penberthy, rather than stay in Los Angeles to work in the family business, moved to Portland and started Woodcrafters Lumber Sales–which to this day is the largest woodworking store in the Pacific Northwest. They carry just about everything a woodworker could ever want or need, including a few select Bridge City items. They are our favorite resource for wood used in photoshoots and assorted projects.

Steve Penberthy has been a business friend for over 30 years–even though he is the reason I had to quit my furniture making career (he sold me the exotic wood that made me hyper allergic to wood dust). It would be more honest to say this was a result of me not wearing a dust mask, but this is America where somebody else must take the blame… Regardless, it was one of those life changing moments that was meant to be, for which I take full credit.

This morning I hopped over to Woodcrafters to buy some scrap wood for our next Jointmaker Pro video and spotted Steve at the checkout counter.

“I have something for you” he said, and retrieved a pile of Polaroid images.

Sifting, he spotted what he was looking for and handed me an image of John Economaki (that would be me) attending Bridge City’s very first woodworking trade show. The venue was the Cow Palace in San Francisco in early 1984.

I only had two tools to show, the TS-2 Try Square and the SA-2 Scratch Awl. There was no fancy booth, just a table, a 70’s mustache and a story to tell about two tools.

The image has deteriorated but it is the oldest known image of me actually doing something, although that is not obvious either.

-John



Bridge City Tool Works officially began with an ad in the 1983 Nov/Dec issue of Fine Woodworking magazine. As weird as this sounds, that does not seem so long ago to me but this image proves that I must be delusional. Our first full year of operations was 1984. Here it is 25 years later–hmmm, I smell some special events around the corner……

We are Close to Launching the Jointmaker Pro!

Over the past eleven months we have been working on what may be the most important new tool in our 25 year history. The Jointmaker Pro is a new and safe way of working wood that yields terrific results (unbelievable in some cases), without power or dust collection and is as quiet as sanding by hand.

Last month we released a short video that showed a sampling of this tool’s capabilities. That video has been seen the world around and is the subject of more internet discussions than any woodworking tool that I can remember.

We don’t participate in woodworking forums, so we never respond to criticism or praise. That changed last month when Michael Berg (one of our designers) informed me of a civil woodworking forum that was also intelligent and fun. Simultaneously, I received an email from Matthew Schenker, (who is responsible for this forum) inviting me to participate in a lively discussion regarding the Jointmaker Pro and to answer the many questions already posed by participants.

The Festools Owners Group (FOG) is an avid and highly passionate collection of woodworkers who simply believe in quality tools. They too are vilified by the Woodworking Taliban, so I decided to briefly join their forum to invite one of their members to Portland for an unfettered couple of days with one of our Jointmaker Pro prototypes.

And that is how we met Roger Savatteri.

Roger is a full time woodworker/sculptor whose work is stunning. Unlike many woodworkers, he designs first and figures out how to make his designs later–this is how it always should be.

You can read Roger’s detailed review of the Jointmaker Pro here. In order to see his detailed photographs you must join the FOG forum–I think it is a decision you will not regret, and it is free.

(I particularly enjoyed the section on how to trash a blade..)

There are also a couple of interesting shots of our ball-bearing model of the Jointmaker Pro (since rejected because of price) that you will see only in his review. Most importantly, if you think the Jointmaker Pro has a future in your shop, this is likely the most in-depth review available.

We are planning on taking orders on our site within the next 10 days. If you would like to be informed of the introductory promotion, go here and fill out the info at the bottom of the page–we will then be able to email you when the introductory period begins.

Below are a couple of pics from Roger’s visit in early June.

-John


Roger setting the Jointmaker Pro fence to 90 degrees.


Here Roger cuts his first single pass dovetails.


Our moment for posterity–John, Roger and Michael forcing smiles for the camera.

Dovetail Joints and the Jointmaker Pro

Light-tight dovetail joints are a hallmark of craftsmanship. The video below illustrates how we make through dovetails using the Jointmaker Pro. In the interest of saving a few megabytes of bandwidth, a little background information is in order…

“Traditional methods” are important, perhaps pertinent, but often times I feel the urge to try ideas that are not 300 years old. That said, the only aspect of dovetailing in this video that is “traditional” (it is such a regressive word) is waste removal by chisel. The rest should be an enlightening combination of speed and accuracy–and easily replicable.

When setting the blade (or the fence) of the Jointmaker Pro to a particular angle, we make practice cuts on wide stock until the stock nests perfectly to a reference (t-bevel or square). All of the prep work for this video was done off camera.

Regarding pins vs tails first, I embrace “whatever works for you”. However, with the Jointmaker Pro we are definitely pro tail (socket) first. The reason is simple, we did not need to layout the tails. You will see us using a stop block for joint symmetry. We also made all of the tail cuts by cutting from both faces of the stock with the blade set at the same angle–this ensures the single pass cuts are also dead symmetrical–this is much faster incredibly accurate…more on this at the end.

By making a zero clearance throat plate, we can make single pass cuts to either side of a line with ease–and so can you. We used 1/8″ aircraft plywood for the false tables and the throat plate. (You only make these once, they can be used over as often as needed.) The video shows minimal layout to mate the pins to the tails–that is all that is required and pencil tic marks worked fine. Of course, you can use whatever method you prefer–we only care about a light-tight joint.



I think you will agree, the saw cuts cannot be improved–by any method. And if you had a complete project (as opposed to our single sample joint) we believe there is not a faster way to hand cut dovetails. Of course layout can be expanded for more complex joints but you don’t need much–the saw does the work perfectly without the need for a thorough visual reference. The saw (assuming a sharp blade) cannot cut crooked unless your set-up was crooked.  In short, the Jointmaker Pro reliably cuts your intent, cut after cut without you worrying about accuracy.

It is incredible to think that EVERY cut is exactly the same depth and perfectly angled. Lastly, this was a first take video and we spent no effort on the proportions of the half and full pins. We just made cuts and chiseled away and you will never guess what happened. I could fit the tails onto the pins from either direction, and that has NEVER happened to me before.

What fun!

–John

PS: I am working on a way to cut half-blind dovetails. I will let you know if I succeed…

If you have a woodworking friend who would like to see this video and not wade through my ramblings, here is the YouTube link:
http://www.youtube.com/watch?v=l_eyFENlSQ0&fmt=18